石化工程项目

采购计划公告

为便于供应商及时了解项目采办信息，现将石化工程-FQN油中水分析仪、惠州石化激光颗粒分析仪配件的采购计划公开如下：

本次公开的采购计划是本项目采购工作的初步安排，实际采购应以相关采购公告和采购文件为准，所有提供和反馈的信息只作为项目采购参考。

本次公告有效期是2026年03月26日至2026年04月02日止。在此期间，有意参与某采购包的系统用户可在集团公司采办系统中提交反馈材料。

中海炼化有限责任公司采办共享中心

附件： 油中水分析仪请购单附件.zip

DisciplineEQP

menaw

Preparedby:

LiFF.

Checkedby:

WangX.N

Approvedby:

TABLEOFCONTENTS

1.GENERAL

2.GENERALREQUIREMENTS

3.RUSTPREVENTIVES

4.OVERALLSTORAGEREQUIREMENTS

5.SPECIFICREQUIREMENTS

1.GENERAL

MISSANOilFieldislocatedintheSEofIraq,closetoIran’sborder,about175kmN-NWof

BASRACity,and350kmSEofBaghdad–thecapitalofIraq.

MISSANOilFieldincludesthreeproducingfieldsnamelyAbuGHIRAB,BUZURGANand

FAUQI.AbuGHIRABandFAUQIfieldsextendbeyondtheIranianborder.

SinceMISSANOilFieldwasbuiltin1976,ithassufferedfromtheIran-IraqWarandtheIraq

War,soalotoffacilitiesneedstobeupgradedandrevamped.

TheintendedProjectismainlyconcernedforestablishingandupgradingoftheFQN

NewDegassingStationUpgrade.

UTMZone38NUTMZone38N

3,600,0003,600,000

3,540.0003,540.000

AbuGhirabAbuGhirab

BuzurganBuzurgan

FauqiFauqi

Figure1.1-1TheoverallMISSANOilField

GeneralFieldLayoutisshowninFigure1.1-2:

AGN

AGS1

AGS2h

ABUJunction4h

BUN

BUT

DEGASSINGSTATION

△JUNCTION

BUT

FQJunction

K金i

1.2.AbbreviationandAcronymsNEWBUS1

FOS

BUS2

Figure1.1-2GeneralFieldLayout

1.1.DegassingStation(DS):

TheFQNdegassingstation(DS)wasbuiltin1976,thecrudeoilwithgasandwaterwassentto

theDS,themaintargetforDSistoseparatethegasandwaterfromcrudeoil,andconduct

datacollectionofeachindividualwellfromwellpad.SeparatedLiquidandGasareexported

viaindividualTrunkline(s)totheBUTCPFlocatedinBuzurganAreaforfurtherprocessing

andtreatment.

Duetotheincreaseofliquidformthewell,theexistingfacilitiesofFQNcannotmeetthe

requirement,sotwoCrudeProcessingTrains(50Kbbl/dplus20%(each))willbecontructed

inFQNdegassingstation,withUtilitiesandAuxiliarySupportingSystems.

Thefollowingdefinitionsshallapplytothisdocument:

COMPANY:CNOOCIRAQLIMITED

PMC:DorschGruppeHolding

CONTRACTOR:CNOOCPetrochemicalEngineeringCo.,Ltd(COPCLorCNOOCPEC).

VENDOR/SUBCONTRACTOR:Thepartytothecontractand/orpurchaseorderwhichhas

undertakentheobligationtosupplythegoodsand/orserviceswhichareorderedand

specifiedherein.

DGSorDS:DegassingStation

SHALL:Mandatoryinrelationtotherequirementofthisdocument

SHOULD:Strongrecommendationtocomplywiththerequirementofthisdocument

1.3.Purpose

Thisdocumentoutlinestheminimumproceduresforsitereceiving,handlingandstorageof

equipmentandmaterialsandtheapplicationofrustpreventivesandotherprotectionas

requiredfortheFQNNewDegassingStationUpgradingProject.

Thisdocumentshouldbereadinconjunctionwiththetechnicalrequirementsspecifiedinthe

EquipmentDataSheetsandrelatedPROJECTspecifications,codesandstandards.

1.4.Scope

Thisdocumentisapplicabletofixedequipment,rotatingequipment,instruments,valves,etc.

andmaterialsandrustpreventivesfortheFQNnewdegassingstationupgradingproject.

1.5.Abbreviations

1.6.OrderofPrecedenceforDocuments

Incaseofconflictforanyrequirements,theorderofprecedenceshallbeasfollow:

(1)IraqiLawsandRegulations

(2)LatestInternationalCodesandStandards

(3)PurchaseOrder

(4)ProjectreferencedSpecificationsinMaterialRequisition,DatasheetsandP&ID

Intheeventofanyconflictofdataorrequirementinanyoftheabovedocuments,itisthe

Vendor'sresponsibilitytoresolvetheseconflictsandobtainwrittenapprovalfrom

CONTRACTORandCOMPANYbeforeproceedingwithdesign,manufactureorpurchase.In

anycasethemoststringentrequirementshallprevail.

1.7.Anydeviationfromthisspecificationmustbeapproved,inwriting,byCOMPANY.Suchwritten

approvalmustbeobtainedpriortothecommencementofanyworkwhichwouldconstitute

suchadeviation.

1.8.ApplicableProjectSpecifications

ThefollowingGeneralSpecificationsshallbeusedinconjunctionwiththisspecification

whereapplicable:

1.9.LanguageandUnitsofMeasurements

ThegoverninglanguageofthecontractshallbeEnglishLanguage.Allnotices,

correspondences,information,literature,data,manualsandotherdocumentsrequiredunder

thiscontractshallbeintheEnglishLanguage.

Technicalunits,quantities,etc.shallbeexpressed,usedandabbreviatedaccordingtotheSI

system.Preferredunitsofmeasureareasfor:

2.GENERALREQUIREMENTS

2.1.Undertheworst-casescenario,theprotectionprovidedshallbeadequateforupto12months

underspecifiedenvironmentaldata.OnlyEquipmentthatisdesignedforoutdoorinstallation

willbestoredoutside.TheVendor'sinstructionsforeachitem,material,orequipmentshallbe

strictlyfollowed,unlessmorestringentinstructionshavebeenspecifiedbytheCompanyorare

detailedintheContract.Inparticular,theVendor'sinstructionsfortheCompany'sprovided

equipmentshallbeactivatedwheneverthegoodsarehandedovertotheContractor.Thisshall

alsoimplythesafeguardingoftheequipment'sinternalsaswell,particularlywhenstoredfora

considerableperiodunderidleconditions.

2.2.Theobjectiveistoprotectequipment,erectionmaterialsandselectedconstructionmaterials

againstdamage,contamination,rustingdeteriorationandagainstlossofcomponentswhich

mayresultduringhandlingandstoragefromthetimetheitemsarereceivedattheworksite

untiltheyareinstalledorused.

2.3.Theprotectivemeasurestobetakenattheworksiteinclude:

2.3.1.Provideworksiteinspectionofitemsasreceivedtoverifycompliancewiththepurchase

orderandrenewrustpreventiveincludingvaporphaseinhibitorordesiccant,whererequired.

RefertoSection3foracceptablerustpreventive,vaporphaseinhibitor,desiccantsand

solvents.

2.3.2.ComplywithspecialproceduresrecommendedbytheVendor.

2.3.3.Providesuitablestorageconsideringstorageduration,availablespaceandsecurity.

2.3.4.Provideregularscheduledinspectionstoensurethatprotectivemeasuresareadequate,

draincondensedmoisture,flushwithsolvent,renewrustpreventativesordesiccantswhere

required,andtakecorrectiveactionsiftheexistingmeasuresproveineffective.

2.3.5.Purgewithdryairornitrogenwhererequired.Pressurizecertainequipmentwithdryair

orwithnitrogen,wheretheapplicationofoilbasedrustpreventative,vaporphaseinhibitoror

desiccantsisnotacceptableorpractical.

2.3.6.Rotatetheshaftsofrotatingequipmentandturndriveshaftofreciprocatingmachineryto

movepistons,subjecttothemanufacturer’srecommendationsattherecommendedintervals.

2.3.7.Maintainrecordsofthefollowinginformationforeachitemofmaterialorequipment:

(a)Specifications.

(b)Vendorsrecommendationsanddocumentsrelatingtomattersofequipmentprotection.

2.3.8.Itemsofequipmentthathavebeenshopprimedshouldbeinspectedfordamagetothe

primer.Anyrustingshouldbethoroughlyhandcleanedandtouchedupusinganapproved

cleaningandcoatingmethod.

2.3.9.Allsmallitemsortubulargoodsshallbestoredinthepalletinwhichsuchgoodshave

beenshippedasperconditionssetoutinASTMA-700.Eachpalletshallbecheckedtoensure

itislabeledwiththerelevantpurchaseordernumber,manufacturer’ssymbolsandanitemized

listofcontents.Alllabelingmustbeabletowithstandweatheringupto12monthswithno

fadingordeterioration.

2.3.10.Particularcareshallbegiventotheinspectionofequipmentenclosedandtapedor

heatsealedinatransparentoverwrap,soastopreventopeningordamagingtheprotective

overwrap,unlessthereisevidencethatthehermeticalsealhasfailedinsomefashion.Asmall

off-colourindicatortypedesiccantcanbeinsertedthroughthetransparentoverwrapandtaped

orheatsealedinplacetogiveindicationoffailureoftheoverwrap.

3.RUSTPREVENTIVES

3.1.Rustpreventativeshallbeappliedtoexposedfinishedsurfacesandelsewhereasnecessary

toequipmentreceivedattheworksitethatisnotadequatelyprotected.Equipment

manufacturersshallbeconsultedforapplicationinstructionsregardingprotectionfortheir

specificitemofsupply.

3.2.ThreebasictypesofrustpreventivesperTable3.1shallbeavailableandusedasoutlined

herein.COMPANYequivalentproductsshallbeusedwherepossible.

3.2.1.Bearings,cylindersandotherinternalsurfacesshallbeprotectedwithalubricatingoil

baserustpreventive,TypeA.Itmaybeappliedbybrushing,splashing,sprayingorthrough

lubricatingsystems.Allgearboxesandbearinghousingsshallbeflushedcleantoremoverust

preventivesandaccumulateddustpriortoputtingequipmentintoservice.

3.2.2.Externalsurfaceswhereaharddurablefinishisdesiredshallbeprotectedwithan

asphalticbaserustpreventive,TypeB.Itmaybeappliedbybrushingordipping.Itmustbe

completelyremovedbyapetroleumsolventbeforeinstallingequipmentorputtingequipment

inservice.

3.2.3.ExternalsurfaceswhereremovalofTypeBrustpreventivewouldbedifficultorwherea

lubricatingfeatureisdesirableshallbeprotectedbyapetroleumgreasebaserustpreventive,

TypeC.Asanalternative,arustpreventivethatwilldrytoathinplasticorwaxyfinishmaybe

usediftheapplicationdoesnotrequirelubricationandremovalwouldnotbedifficult.TypeC

rustpreventivemaybeappliedbybrushingordipping.Itmustbecompletelyremovedbya

petroleumsolventbeforeinstallingequipmentorputtingequipmentinservice.

Table3.1

Specialwaterrepellingrustpreventivesandvaportypeprotectionforpackageditemsor

interiorsurfacescanalsobeusedwherenecessaryforthepropercareofstoredequipment,

subjecttopriorapprovalbyCOMPANY.

InternalandexternalsurfacesshallbecleananddrybeforeanyrustpreventiveofTypeA,Bor

Cisapplied.Petroleumnaphthaorsolventshallbeusedforthispurpose.Vendor

recommendationsshallsupersedeTypesA,B,C,wherespecified.COMPANYapproved

alternatesmayalsobeused.

4.OVERALLSTORAGEREQUIREMENTS

Normally,equipmentshallbestoredsuchthatthesettingissimilartotheoperatingposition.

Freestandingpanels,switchrack,etc.,shallbestoredupright.Wheninternalaccessis

requiredforinspection,etc.,storageshallallowaccess.

4.1.OutdoorStorage

4.1.1.Ingeneral,equipmentandmaterialstobeinstalledoutdoorsmaybestoredoutdoors

whereaccidentaldamageisnotlikelytooccur.Suchitemshallbeplacedonsolidsupports,

palletsordunnageinwelldrainedareasandcoveredforweatheranddirtprotection.

4.1.2.Similartypeequipmentshallbestoredinacommonareainviewoftherustpreventive

inspectionandrenewalprogram,gaspressurizingprogramandsupplyingpowertoelectrical

equipmentspaceheaters.

4.1.3.Temporarycribbingorsupportshallbeprovidedasrequiredforvessels,columnsand

exchangersthatcannotbesetinplaceonfoundationorsupportwhenreceivedatworksite.

4.2.IndoorStorage

4.2.1.Ingeneral,equipmentandmaterialstobeinstalledindoorsshallbestoredindoorson

supportsandprovidedwithadequateventilation(HVAC)systemsubjecttothedesignated

equipment'sVendorinstructions.

4.2.2.Subjecttothedesignatedequipment'sVendorinstructionsandthesensitivityofthe

equipment,someindoortypeequipmentmaybestoredoutdoorsifashedroofandtarpaulin

siding,orequivalent,isprovidedandtheequipmentormaterialitselfissealedinplasticfilmor

container.

4.3.GasPressurizationorDesiccantCharge

4.3.1.Equipmentsuchaspressurevessels,exchangers,closedtanks,centrifugal

compressors,rotarycompressors,blowers,steamturbinesandgasturbinesshallbenitrogen

pressurizedorhavedesiccantaddedwheneversospecifiedbytheVendor.Unlessotherwise

noted,smallpumps,centrifugalcompressors,rotarycompressorsandblowersmaybeTypeA

protectedasnotedinparagraph5.2.

4.3.2.Allprotectedequipmentshallbeadequatelymarkedtoindicatethetypeofprotection

applied.

4.3.3.Gaspressurization,ifrequired,shallbeprovided:

Allequipmentwhichrequirestorageunderinertgasblanket(suchasnitrogen)shall

incorporatetemporaryconnectionsforpressuregaugeandtop-up.Suitablesafety

proceduresshallbeputinplacetoavoidentryofPersonnelintoEquipmentunder

inertgasblanket.

Ifequipmentisrelativelygastight,theunitmaybegaspressurizedto35kPa.

Equipmentthatislargeinvolumeorhasahighleakagerateat35kPamaybe

pressurized0.25kPato0.5kPaandmaintainedbyapressureregulatingvalve.A

manometershallbeprovidedatapointontheequipmentremotefromthepressure

connectionandshallbemonitoredat2-weekintervals.

Mechanicalequipmentshallbepurgedwithaquantityofgasequalto1to3timesthe

casingvolumetobeprotectedpriortoestablishingthenormalgaspressurization

level.

4.3.4.Indicatortypedesiccant,ifrequired,maybeprovidedasfollows:

(a)Typeofequipmentwilldeterminethetypeofdesiccantcontainertouse;contaminationof

someequipmentwithdustorparticlesofdesiccantmaybeprohibitive.

(b)Desiccantchargesshallbelocatedatmajoropeningsofequipment.Thequantityof

desiccantshallbesuchthatprotectionisprovidedthroughouttheperiodbetweenscheduled

inspections;re-sealingofmajoropeningsmayberequiredifdesiccantlifeisundulyshort.

Twotofourweeksorlongeractiveperiodisdesirable.

4.4.SparePartsStorage

4.4.1.Ingeneral,sparepartsshallbestoredindoors,preferablyinaseparatespareparts

storagearea.

4.4.2.Allsparesshallbeclearlydesignatedandtheprotectionmeasuresappliedclearly

defined.

4.4.3.COMPANYshallbeadvisedofanydamageincurredduringshipment.

4.4.4.Specialattentionshallbetakenorrustpreventionmeasuresandgeneralprotection

againstatmosphericconditionsinviewofprolongedstorage.

4.5.LubricantStorage

4.5.1.Indoorstorageispreferred.Adequatespaceshallbeprovidedforstorageandforthe

handlingofdispensingequipmentforcleaningandservicingmaterials.Thespaceshallbekept

lockedanditsuserestrictedtoqualifiedpersonnel.

4.5.2.Outdoorstorageshallbeavoidedbut,ifnecessary,drumsshallbestoredonplanks.All

containersshallbeelevatedandcoveredwithtarpaulinforweatherprotection.

4.5.3.Oneormorelubricantstoragespacesmaybelocatedforefficientoperationat

convenientdispersalpoints.Storageareasshallbeproperlycoveredandnosmoking

permitted.Adequatefirefightingapparatusshallbelocatedforconvenientuse.

5.SPECIFICREQUIREMENTS

5.1.General

5.1.1.Forlargemulti-stagecentrifugalpumps,compressors,gearboxesandturbinesthatare

normallystoredunassembled,themanufacturer’srecommendedproceduresshallbe

followed.

5.1.2.Setonfoundation,ifavailable,orstoreoutdoorsundertarpaulinorplasticfilmsecured

againsthighwindsandentryofdirt.Arrangetopermitaccessforperiodicinspection.Remove

allaccessoriessusceptibletodamageduringconstruction.Protectaccessoriesasrequired,

tagwithequipmentidentificationandstoreinasafeplace.

5.1.3.Stainlesssteelmachinerythatistobeinsulatedshallbestoredindoors,ifpracticable,in

orderthatchlorideattackisminimized,therebyeliminatingstresscorrosioncracking.Ifstored

outside,painttopreventchlorideattackandkeepclosedtoatmosphere.

5.1.4.SparerotatingpartsofequipmentshallbestoredperVendor’srecommendations.

Intermediateshaftsupportmaybenecessarytopreventshaftsag.

5.1.5.Protectionrequirementsforpackageequipmentsuchascompressor-driver-seal/lubeoil

combinationshallbeasspecifiedbyVendor.Asaminimumeachcomponentoftheassembly

shallbeprotectedasnotedinthisspecification.

5.1.6.Renewallrustpreventivematerials.

5.1.7.Formachineryspares,ifstorageexceeds2years,open,inspectandrenewrust

preventivesasrequired.

5.2.SmallGeneralServicePumps,TurbinesandGearboxes

5.2.1.IfVendorhasnotappliedrustpreventivesorhasnotmadeaspecificrecommendation

thatrustpreventivesshallnotbeapplied,flushallinteriorsurfacesincludingcase,bearing

housingwithsolventperrustpreventiveVendorinstructionuntilclean.Ifpackingorsealisnot

installed,stuffwithsoakedragsintoclearancebetweenshaftandhousingwherespecified.Fill

caseandhousingsuntilshaftsealandbearingsarecovered.Rotateshafttocoatshaft

impellerbearingsandmechanicalseal,draincaseandplug.

5.2.2.IfVendorhasappliedrustpreventive,checkalldrainsforpresenceofwater.Ifmoisture

ispresent,proceedasabove,otherwisetheunitcanbeplacedintostorage.

5.2.3.Renewflangeandcouplingprotectionasrequired.Closeallopenings.

5.2.4.Whentheequipmentissetonitsfoundation,installagasketed,blindflangebetween

flangeditemandpiping.Donotremoveblindsuntilpipinghasbeencleaned.Capsorplugs

shallnotberemovedfromthreadedconnectionsuntilconnectingpipinghasbeencleaned.

5.2.5.Eachflangeforcentrifugalorrotarycompressorshallbeshippedwithprotectionplates.

Preliminarypipingfit-upshallbemadewithplatesinplace.Platesshallbekeptinplaceas

longaspossible.Theremovalofeachplateshallbedoneonlyimmediatelybeforefinalpipe

fit-up.

5.3.CentrifugalPumps

5.3.1.Storepumpsinaclean,dry,andwell-ventilatedareatopreventexposuretomoisture,

dust,andcorrosiveelements.Avoidstoringpumpsinareaswithextremetemperature

fluctuationsordirectsunlight.Ensurethestorageareaisfreefromvibrationandmechanical

shocks.Storepumpsintheirdesignatedorientation(typicallyhorizontalorvertical,asspecified

bythemanufacturer)topreventstressoninternalcomponents.

5.3.2.Applyaprotectivecoatingorcorrosioninhibitortoexposedmetalsurfacestoprevent

rustandcorrosion.Coverthepumpwithabreathable,waterprooftarporprotectivecoverto

shielditfromdustandenvironmentalcontaminants.

5.3.3.Rotatethepumpshaftmanuallyatleastonceevery30daystopreventbearingbrinelling

(indentationscausedbyprolongedstaticload).Applyalightcoatingofoilorgreasetotheshaft

andbearingstopreventcorrosionandensuresmoothoperation.

5.3.4.Inspectsealsandgasketsregularlyforsignsofdryingorcracking.Applyasuitable

lubricantorpreservativetomaintaintheirelasticity.Ensurethatmechanicalsealsarenot

exposedtoexcessivehumidityorcontaminants.

5.3.5.Coverallflanges,nozzles,andthreadedconnectionswithprotectivecapsorplugsto

preventdamageandcontamination.Ensurethatopeningsaresealedtopreventtheingressof

dirt,moisture,orinsects.

5.3.6.Checkandreplenishlubricationinbearingsandothermovingpartsasperthe

manufacturer’srecommendations.Usetheappropriatetypeandgradeoflubricantspecified

forthepump.

5.3.7.Conductregularinspections(atleastonceeverythreemonths)toensurethepump

remainsingoodcondition.Checkforsignsofcorrosion,moistureingress,ordamageto

protectivecoveringsandaddressanyissuesimmediately.

5.3.8.Recommendationofpumpmanufacturershallbetakenintoconsiderationforthe

storageofpumps.

5.4.GearUnits

Subjecttomanufacturer’sinstructions,rotateshaftsothatbothdriveanddrivenshaftsare

rotated1¼revolutionsforthepreviousposition.Duringinspection,drainaboutonequartand

replaceifnotcontaminated.Ifmoistureisevident,draincompletely,flushwithsolventandrefill

withoil.Takecorrectiveactiontopreventrecurrence.(Checkmanufacturer’sinstruction,

whichmightsupersedetheabove).

5.5.ReciprocatingPumpsandCompressors

5.5.1.Subjecttomanufacturer’sinstructionsandhousingsandturndriveshafttomovepiston

about1¼strokes.

5.5.2.Reciprocatingcompressorcylindersareusuallycoatedwithaspecialfilmthatwillbe

destroyedifthecylinderisstroked.Manufacturer’sinstructionsmustbeconsulted.

5.5.3.Temporarypipingorothermeansshallbeprovidedatsuctionanddischargetopermit

pistonmovementwithoutoverpressurizingtheunit.

5.6.PressureVessels,HeatExchangersandTanks

5.6.1.Mostoftheequipmentinthiscategorydoesnotrequirethespecialprotection.Ifrequired,

specialrequirementswillbenotedinthepurchaseorders,specificationsordrawings.

5.6.2.Shopfabricatedtanks,openorclosedtop,shallbestoredupright,leveledtodrain

properlywithdrainsopen.

5.6.3.Allstoredvesselsshouldhaveasignonthem,stating“PERMITREQUIREDFOR

VESSELENTRY”.

5.7.InstrumentsandControlPanels

5.7.1.Indoorstorageofinstruments,exceptreliefandcontrolvalvesover2-inch,shallbe

required.RefertoParagraph4.2forvarioustypesofindoorstoragethatmayberequiredto

providestorageinaccordancewithVendorrecommendations.

5.7.2.Mostcontainersshallbeopenedtopermitinspection,count,specificationcheck,etc.

5.7.3.Renewalofrustpreventivecoatings,flangecovers,hermeticenclosures,VSImaterials

mayberequireddependingontypeofinstrumentandexpectedstorageduration.

5.7.4.Shopassembledcontrolpanelsshallberetainedintheshippingcontainersuntilmoved

tothecontrolhouse.ThedesiccantorVSImaterialincludedinthepanelhermeticenclosure

shallbeinspectedat6-monthintervalsandrenewedwhenrequired.

5.7.5.Allvalvesexceptasnotedin5.7.1shallbestoredoutdoorsonaclearedareaprovided

thataccessoriesarenotsubjecttoseveremoistureanddamage.Machinefinishsurfacesshall

beproperlycoatedandflangeopeningsshallbeprotectedandsealed.Thevalvesshallbe

storedonpalletizedsupportswithacovering.Outdooritemsshallbeinspectedat6-month

intervalswithrustpreventives,cover,etc.,renewedwhenrequired.Valvesshallbestoredwith

steminapproximatelyverticalpositiontoavoidentrappingmoistureanddirtinthebonnet.

5.8.Piping,ValvesandFittings

5.8.1.Piping

Protectionoffinishedpipeendsandexclusionofdirtshallbeenforced.

5.8.2.ValvesandFittings

5.8.2.1.ValveandFittingitemsNPS2-inchandsmallershallbestoredindoors.Protectionof

flangedfacingandweldendsshallbeenforced.Ingeneral,flangefacingsandvalveparts

rustpreventivecoatedbyVendorwillnotrequirerenewalofcoating,exceptringjointflanges.

5.8.2.2.ValvesNPS3-inchandlargemaybestoredoutdoorsonacovereddunnage.

5.8.2.3.FittingsNPS3-inchandlargermaybestoredoutdoorsonwoodsupportsprovided

withadequatecover.Renewcoatingandcoveronflangedorotherspecialitemsasrequired

andprovidetarporfilmcover.Otherfittingsshallbestoredondunnageandpositionsoasto

beself-draining.Providewoodspaces,bracing,etc.,topreventdamagetoleveledends.

5.9.Motors

5.9.1.Weatherproofedmotorsshallbestoredoutdoorsonsupportsundertarpsorplastic

sheetingandsecuredagainstthewind.Oil/waterprooftapeshallbeusedtosealopening

betweenshaftandcase.RemoveVendorprovidedfilmcoversfromventilationopeningsofdrip

proof,etc.,motors.Renewshaftcouplingandcoatingsandplasticfilmcoverasrequired.Drain

andsolventflushifdrainfluidshowscontamination.Filloilbearinghousingswithoil.Inthe

caseofspecialmotors,theVendor’sinstructionsshallbefollowedonthecontinuedprotection

ofitsequipment.

5.9.2.Ascertainthatgrease-typebearingsarefullygreasedandrenewedyearlyat6-month

intervals.

5.9.3.Atmonthlyintervals,rotateshaft1¼revolutions,subjecttoVendorinstructions,using

toolsthatwillnotmarshaftsurface.Replaceshaft-to-casetapeseal.

Note:Thisisaminimumrequirement.Consultmanufacturer’sinstructions.

5.9.4.Supplypowertomotorspaceheatersimmediatelyonarrivalatworksite.Measure

insulationresistanceofmotorwindingswhenmotorsarerelocatedtooperatingposition.

5.10.Transformers

5.10.1.Outdoortypetransformersmaybestoredoutdoorsonsupports,withoutcover.Indoor

typeunitsshallbestoredindoors.Largeindoortypeunitsmaybestoredoutdoors,itshed

(shedroofandtarpsidingorequivalent)coverisprovided.

5.11.Switchgear,StartersandControlEquipment

5.11.1.Exceptforlargeoutdoortypeunits,thistypeofequipmentshallbestoredindoorsina

dry,dustfreeareaandwherecondensationcannotoccur.

5.11.2.Spaceheater,ifprovided,shallbepoweredwhenunitsarestored.

5.11.3.Freestandingmetalenclosedunitsshallbestoredupright.

5.11.4.Beforestart-upcheckinsulationofallelectricalcircuitsusingamegger.Lowreadings

indicatethatunitrequiresdryingbeforeplacingintooperation.

5.12.CableandWire

5.12.1.Largecablereelsandwirespoolsshallbestoredoutdoorsinaclearedandwell

drainedarea,onwoodsupportsandcoveredandprotectedfromcorrosion.Protectcableends

usingDuctSealtapeorshrinkagecaps.

5.12.2.Wireropeslingsandotherliftingcableshallbestoredindoors,oroutdoorsbeneatha

protectiveroofasaminimum,hungonracksorstackedonpalletsclearoftheground.

MECHANICALEQUIPMENTPROTECTIONRECORD

EquipmentName:__________________PurchaseOrderNo.:________________

TagNo.:__________________________VendorPrintNo.:__________________

InspectedUponArrivalBy:___________________，___________________

CONTRACTORCOMPANY

____________________________________

Date，Date

ConditionUponArrival:_______________________________________________

__________________________________________________________________.

TypeofProtection:___________________________________________________

RotationRequired:___________________Interval:___________________

INSPECTIONANDROTATIONHISTORY

Comments:____________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

_________

CONTRACTNO.:__________________

INSTRUMENTINSPECTIONRECORD

PLANT:_________________________________，REPORTNO.:_______________

INSTRUMENTTYPES:____________________，DATE:______________________

INSPECTOR:_____________________________COMPANY:____________________

(CONTRACTOR)

INSPECTIONREPORTFORMAJORELECTRICALEQUIPMENT

EquipmentName:________________________

EquipmentTagNo:______________________Date:_______________________

PurchaseOrderNo.:___________________InspectedBy:________________

Contractor

VendorPrintNo.:______________________InspectedBy:________________

COMPANY

NamePlateDate:___________________________________________________

GENERALINFORMATION

ItemDescription:___________________________________________________

___________________________________________________________________________.

VisualExamination(BeforeOff-loading):_____________________________.

VisualExamination(AfterOff-loading):_____________________________.

Photographs:___________________________________________________.

YesNo，Comments

DocumentationIncluded_____________________________

LiftingLugs，_____________________________

PaintDamage，_____________________________

GlassDamage，_____________________________

InstrumentDamage，_____________________________

TaggedProperly-Named_____________________________

LooseParts，_____________________________

PartsMissing，_____________________________

SpecialStorageRequired_____________________________

INSPECTIONREPORTFORMAJORELECTRICALEQUIPMENT

YesNoComments

SpecialMaintenanceRequired_____________________________

VendorStorageInstructions_____________________________

EstimatedWeight:________kgs

(_______lbs)

Size:H_____cmL________cmW_____cm

(_______in)(_________in)(_______in)

Remarks:____________________________________________________________

_____________________________________________________________________

_____________________________________________________________________

_____________________________________________________________________.

Discipline:EQP

megw

Preparedby:

LiFF

Checkedby:

WangX.N

Approvedby:

TABLEOFCONTENTS

1.GENERAL

2.AIRFREIGHT

3.EXPORTPACKINGSTANDARDS

4.PROTECTIONMETHODS

5.ELECTRICAL&INSTRUMENTATIONEQUIPMENT

6.MARKINGINSTRUCTIONS

7.PACKINGLIST

8.PROTECTIONFORSKIDORMODULE

9.PROTECTIONOFROTATINGEQUIPMENT

1.GENERAL

MISSANOilFieldislocatedintheSEofIraq,closetoIran’sborder,about175kmN-NWof

BASRACity,and350kmSEofBaghdad–thecapitalofIraq.

MISSANOilFieldincludesthreeproducingfieldsnamelyAbuGHIRAB,BUZURGANand

FAUQI.AbuGHIRABandFAUQIfieldsextendbeyondtheIranianborder.

SinceMISSANOilFieldwasbuiltin1976,ithassufferedfromtheIran-IraqWarandtheIraq

War,soalotoffacilitiesneedstobeupgradedandrevamped.

TheintendedProjectismainlyconcernedforestablishingandupgradingoftheFQN

NewDegassingStationUpgrade.

UTMZone38NUTMZone38N

3,600,0003,600,000

3,540.0003,540.000

AbuGhirabAbuGhirab

BuzurganBuzurgan

Figure1.1-1TheoverallMISSANOilField

GeneralFieldLayoutisshowninFigure1.1-2:

AGN

AGS1

AGS2h

ABUJunction4h

BUN

BUT

DEGASSINGSTATION

△JUNCTION

FQJunction

NEWBUS1

FOS

Figure1.1-2GeneralFieldLayout

1.1.DegassingStation(DS):

TheFQNdegassingstation(DS)wasbuiltin1976,thecrudeoilwithgasandwaterwassentto

theDS,themaintargetforDSistoseparatethegasandwaterfromcrudeoil,andconduct

datacollectionofeachindividualwellfromwellpad.SeparatedLiquidandGasareexported

viaindividualTrunkline(s)totheBUTCPFlocatedinBuzurganAreaforfurtherprocessing

andtreatment.

Duetotheincreaseofliquidformthewell,theexistingfacilitiesofFQNcannotmeetthe

requirement,sotwoCrudeProcessingTrains(50Kbbl/dplus20%(each))willbecontructed

inFQNdegassingstation,withUtilitiesandAuxiliarySupportingSystems.

1.2.AbbreviationandAcronymsBUT

Thefollowingdefinitionsshallapplytothisdocument:

COMPANY:CNOOCIRAQLIMITEDK金i

PMC:DorschGruppeHolding

CONTRACTOR:CNOOCPetrochemicalEngineeringCo.,Ltd(COPCLorCNOOCPEC).

VENDOR/SUBCONTRACTOR:Thepartytothecontractand/orpurchaseorderwhichhas

undertakentheobligationtosupplythegoodsand/orserviceswhichareorderedand

specifiedherein.BUS2

DGSorDS:DegassingStation

SHALL:Mandatoryinrelationtotherequirementofthisdocument

SHOULD:Strongrecommendationtocomplywiththerequirementofthisdocument

1.3.Purpose

Thisdocumentoutlinestheminimumrequirementsandproceduresforprotectingequipment

andmaterialsduringexportshipmentfortheFQNNewDegassingStationUpgradingProject.

ItisintendedtoserveasaminimumrequirementguideandwilldependonuseofVendor’s

judgmenttodetermineifphysicalcharacteristicsofitemsbeingpackedwillrequiremorethan

theseminimumstandardstoensuresafearrivalattheirdestination.Whenportionsofthese

instructionsarenotapplicable,thebestcommercialexportpackingmethodstoattain

comparableprotectionshallbeused.Inallcases,materialswillbepreparedforshipmentto

withstandmultiplehandling,outsidestorage,exposuretorain,dustandsaltspray.

IftheVendor'sstandardexportpackingwillprovideequalorbetterprotectionatalessercost,

thisinformationshouldbebroughttotheattentionoftheCOMPANY.Ifanareaofdoubt

arises,theCOMPANYshallbecontacted.

Thisdocumentshouldbereadinconjunctionwiththetechnicalrequirementsspecifiedinthe

EquipmentDataSheetsandrelatedPROJECTspecifications,codesandstandards.

1.4.Scope

ThisdocumentisapplicabletoFixedequipment,Rotatingequipment,Electricalcomponents,

Pipingmaterials,Telecommunication,Structuralsteel,instruments,valves,etc.Andmaterials

duringexportshipmentfortheFQNnewdegassingstationupgradingproject.

1.5.Abbreviations

1.6.OrderofPrecedenceforDocuments

Incaseofconflictforanyrequirements,theorderofprecedenceshallbeasfollow:

(1)IraqiLawsandRegulations

(2)LatestInternationalCodesandStandards

(3)PurchaseOrder

(4)ProjectreferencedSpecificationsinMaterialRequisition,DatasheetsandP&ID

Intheeventofanyconflictofdataorrequirementinanyoftheabovedocuments,itisthe

Vendor'sresponsibilitytoresolvetheseconflictsandobtainwrittenapprovalfrom

CONTRACTORandCOMPANYbeforeproceedingwithdesign,manufactureorpurchase.In

anycasethemoststringentrequirementshallprevail.

1.7.Anydeviationfromthisspecificationmustbeapproved,inwriting,byCOMPANY.Suchwritten

approvalmustbeobtainedpriortothecommencementofanyworkwhichwouldconstitute

suchadeviation.

1.8.LanguageandUnitsofMeasurements

ThegoverninglanguageofthecontractshallbeEnglishLanguage.Allnotices,

correspondences,information,literature,data,manualsandotherdocumentsrequiredunder

thiscontractshallbeintheEnglishLanguage.

Technicalunits,quantities,etc.shallbeexpressed,usedandabbreviatedaccordingtotheSI

system.Preferredunitsofmeasureareasfor:

2.AIRFREIGHT

Thepackingstandards,asoutlinedintheseinstructions,areforoceanfreightshipmentsonly

anddonotapplytoairfreightshipment.Vendors'standarddomesticpackingshallbe

providedforairshipment.VendorshallobtainCOMPANYapprovalofitsstandarddomestic

packing.

3.EXPORTPACKINGSTANDARDS

Itisimportantthatallmaterialsarriveatadestinationinanundamagedcondition.This

Specificationservesasaminimumrequirementfor"CommercialPackagingforExport",but

compliancedoesnotrelieveVendorofresponsibilityforadequatelypackingmaterials,

suppliesandequipment.Packingandconservationofgoodsshallbesufficienttoprotectthem

fromdamageduringtransitfrompointofmanufacturerandstorageatjobsiteunder

conditionswhichmayinvolvemultiplehandling,extendedstorage,exposuretomoistureand

thepossibilityofpilferage.

3.1.PackagingMaterials

3.1.1Felt,cellophanepaper,polyestercuttings,crepecelluloseandsomeequallyefficient

materialsmaybeusedforpaddingorcushioning.

3.1.2Lumbershallbenew,soundandwell-seasoned,knotsarepermittedprovidedtheyare

soundandtightanddonotexceedone-thirdoftheboardwidth.Theknotsshallbelocatedas

nottocauserailinginterferencewhichwouldresultinstructuralweakness.Thelumbershall

becertifiedcompletelyfreefrombark,insectinfestationanddecay.

3.2.PackingMethodsandProhibitedMaterials

3.2.1.Whenconsolidatingmaterialsinaboxorcrate,itemsshallbepackedornestedto

reducevolumeasmuchaspossible.Allitemsshallbebracedand/orcushionedasnecessary

withinthecontainertopreventdamagefromshock,vibrationandroughhandling.Finished

andpaintedsurfaceswillbeprotectedfromabrasion.

3.2.2.Smallitemsandsparepartsdangertomainitemshallbeseparatelypackagedwithbox

properlyidentifiedastoitsmainitem.

3.2.3.Itisnecessarythatallshippingcontainersbetightlypacked.Theywillbefilledwith

cushioningmaterialorsecurelyblockedofftopreventanymovementofcontentswherevoid

appear.Woodenwoolmaybefreelyusedforpacking.

3.2.4.Containersshallbepackedinsuchamannertoinsureanevendistributionofweight

withinthecase.

3.2.5.Heavieritems,wherepossible,shouldbepackedonthebottomwithlighteritemson

thetop.

3.2.6.Shouldanymaterialsbescheduledtobefreightedasdeckcargo,additionalpacking

instructionsmayberequiredofwhichVENDORwillbeadvisedforvesselsandcolumn.

shipmentcradleswillbeusedthroughoutthetransportation.Cradlestobesecuredtovessels

andcolumnsbystrapping.

3.2.7.Allbulkitems,lighting,fittingscableglands,witches,etc.aretobepackedinbatches

sufficientforaspecificvolumeofwork.

3.2.8.Unitsorpartsbelongingtomainequipmentbutseparatelypackedshallbeclearly

markedforeasyidentificationwiththemainequipmenttowhichtheyrelate.

3.2.9.AllvesselinternalsanditemsnotinstalledbyVENDORatworksincludingaccessories

suchassmallparts,bolts,nuts,gaskets,etc.shallbepackedinwoodencasesseparatelyfor

eachvesselandmarkedwiththesameitemnumberasthevessel.

3.2.10.Palletizing

Itemswhicharenotcratedorboxedandareimpervioustodamagefrommoisture,water

handlingandexternaldamage,whichcanbeconvenientlysecuredtoapallettofacilitate

handling,shallbepalletized.

3.3.OpenCrates

Opencratesarenotallowed.

4.PROTECTIONMETHODS

4.1.Equipment(includedskidandmodule)thatshouldbesealedofffromtheatmosphereshallbe

protectedinpropermethod.

4.2.Equipmentthatcannotbesealedofffromtheatmospherebywrappingorboxingshallbe

protectedbycoatingtheunpaintedsurface.

4.3.Flangeopeningsshallbecoatedwithalayerofanti-corrosivematerialthenclosedoffwith

wooden,metallicorplastic,fastenedinplacewithtapeornon-rustingdevices.

4.4.Cautionshallbeexercisedinapplyingpreservativessothatitemsfabricatedofleather,mica,

rubber,andsimilarmaterial,arenotcoatedwiththepreservativecompoundbecauseofthe

damagingeffectonsuchitems.

4.5.VendorshallprovideseaworthypackingprocedureforelectricalequipmentMotor,Panels,

Batteryetc,andprovideseaworthypackingforInsulation,Mastic,Cement,Specialaggregate.

4.6.Vesselsshall,wherepossible,bepackedonskidconstructionsandsecuredwithadjustable

steelstraps.Manholesandothermajoropeningsshallbeprotectedwitheitherplasticcapsor

woodenlids,whichshallbefirmlysecured.Smalleropeningsshallbeclosedwithplasticplugs.

4.7.Allflangedconnectionsofvessels/rotarymachinesshallbeprotectedbymetalplatescorrectly

casketedbywoodenplugsorplasticcapssuitablysecuredinpositions.

4.8.Shippingcontainersshallbeconstructedandsealedinamannerthatshallprovidemaximum

protectionfrompilferageandtheft.

4.9.Afterrust-treatingandsealing,equipmentshallbeboxedandcratedasspecifiedinSection3.0

ofthisspecification.

4.10.Vesselsifrequired,shallbenitrogenpurgedatapressureof0.35bar(g)duringtransportation

andstorageatsitetoprotectthevesselinternalsfrommoistureandcorrosion.

4.11.Allinternalpartsshallbesuitablysupportedorbraced.SUPPLIERshallshowdetailson

fabricationdrawings.

4.12.SparepartsandSpecialToolsshallbepackedseparatelyandclearlymarked“SpareParts”

and“SpecialTools”respectively.

4.13.Sparepartlistshallbesuppliedwithequipment.Moreover,ifspecialtoolsaresuppliedwith

theequipmentthen,specialtoollistshallalsobeprovided.

4.14.Priortotransportation,allinstrumentationandotherequipmentvulnerabletodamageshallbe

disassembledandtagged.

4.15.Weightsand“centreofgravity”diagramsshouldbeavailableforallequipmentabove2tons.

4.16.AusteniticStainlessSteel

Equipmentmadeofausteniticstainlesssteelmaterialshallbeprotectedwithawaterproof,

chloridefree,overwraptopreventexposuretochloridecontamination,suchaswettingbysea

water,seawaterspray,rainordewinanrefineryatmosphereandroadsalts.

4.17.Toprotecttemporarysaddlesduringtransportation,ensuretheyaresecurelyfastenedtothe

transportframeusingpaddedrubbertopreventabrasion.Applyalightrust-preventiveoilor

waxcoatingtoexposedsteelsurfacestoavoidcorrosion,especiallyinhumidorsea

environments.Useweatherproofcoversifexposedtorain.Forlongshipments,inspectsaddles

pre-departuretoconfirmnolooseboltsorstructuraldamage,andreinforcewithadditional

strappingifneededtopreventshifting.

5.ELECTRICAL&INSTRUMENTATIONEQUIPMENT

5.1.Board-mountedandallelectronicinstrumentsshallbeshippedtothepanelfabricatorenclosed

inplasticbagsinpro